Ultra High-Density (UHD) connector

Ultra High-Density (UHD) connector

A patented, 218-contact circular connector engineered around signal integrity, for devices that need more channels without a bigger connector.
Ultra High-Density Interconnect Solution (front facing) Ultra High-Density Interconnect Solution (front facing)
Overview

More channels, same footprint.

Mapping, diagnostic, and imaging systems keep adding channels, but the connector still has to fit the handle or panel, withstand repeated mating, and carry every signal cleanly. ATL Medical's UHD connector is a proprietary miniaturized-interconnect platform built for that problem: 218 contacts in a circular design, with validation completed in November 2022 and protection under U.S. Patent No. 10,931,069.

See the UHD connector up close.

218 contacts. One circular connector.

A closer look at the ATL Medical Ultra High-Density connector and the circular, force-balanced design behind its signal integrity.

At a glance

The numbers behind the design.

218

Total contacts

10 mΩ

Contact resistance

7–8 lb

Mating force

5–6 lb

Extraction force

Why the design matters

Engineered for signal integrity and reliable mating.

Circular, force-balanced design

A circular layout intended to balance normal forces across the contacts, in support of signal integrity.

Contact wipe on every mating

Contact wipe designed to support a reliable connection on each mating cycle.

Designed for a MuMetal ring

MuMetal rings can increase inductance and filter high-frequency noise.

Power alongside signal

Center power pins rated at 1 A per pin, up to 3 pins in the 14-pin configuration.

Touch-proof

Passed touch-proof evaluation.

Configurable keying

Keying configured to the device and system.

Specifications

Dimensions.

Specifications are documented values. Confirm the configuration for your device with an ATL Medical engineer.

Handle-mount receptacle

Outside diameter 27.4 mm
Inside diameter 25.2 mm

Panel-mount receptacle

Outside diameter 31.4 mm
Inside diameter 25.2 mm

Plug shell

Outside diameter 31 mm
Inside diameter 19 mm

ATL Medical's Ultra-high-density connector for medical device applications. ATL Medical's Ultra-high-density connector for medical device applications.
Materials

Materials selected for sterilization.

Connector materials were selected to pass STERRAD, autoclave, and gamma sterilization methods. Listed thermoplastics include PEI, LCP, TPE, and PP.

Signal integrity

The engineering behind the connector.

Transmitting data while minimizing distortion and dilution. ATL Medical controls the parts of the transmission medium that affect it: wires, insulation, shielding, connectors, and the spacing between them.

Attenuation, conductor loss, radiative loss, return loss, impedance mismatch, crosstalk, and coupling.

Through shielding, twisting, conductor separation, cable arrangement, pitch, and lay direction, chosen for the device and its signals.

Vector network analyzers and S-parameters for return loss and VSWR; time-domain reflectometry (TDR) for impedance, delay, and rise time; and eye patterns for signal-integrity qualification.

A MuMetal ring can increase inductance and filter high-frequency noise, which supports clean signal transmission through a high-contact-count connector.

Yes. ATL Medical's fine-wire capability includes 40–46 AWG magnet-wire termination and 44 AWG coax-ribbon bulk stripping for termination.

Need more channels in the same footprint?

Talk to an ATL Medical engineer about configuring the UHD connector for your device.