The engineering partner OEM teams bring in early.

Braiding machine forming wire braid over a catheter shaft

The engineering partner OEM teams bring in early.

ATL Medical is built on an engineer-to-engineer commitment—working alongside your team from Design & Development through commercial manufacturing in energy delivery, catheter systems, interconnect, and camera-based imaging devices.

Talk to an Engineer See our markets Explore capabilities

Medical device engineering workspace showing technical drawings and device components used during regulated product development

The engineering partner OEM teams bring in early.

Talk to an Engineer See our markets Explore capabilities

An engineer working on a medical device project in CAD

The engineering partner OEM teams bring in early.

Talk to an Engineer See our markets Explore capabilities

90+ Technical Files

Supported across FDA, EU MDR, and international notified body pathways

30+ Years

Engineering and manufacturing in medical devices—founded in 1993

6 Global Sites

Across 5 countries—development and volume manufacturing in one network

ISO 13485 Certified

Across all ATL Medical manufacturing sites globally

Device Markets

We work in your space.

ATL Medical builds devices across four highly specialized markets. If your device involves energy delivery, catheter systems, cardiovascular intervention, or camera-based imaging, you're in the right place.

Electrosurgical

Energy delivery for surgical and minimally invasive procedures—from disposable development through systems manufacturing.

Learn More

Electrophysiology

Diagnostic and ablation catheters, EP interconnect systems, and full-service program support for energy-based EP devices.

Learn More

Medical illustration of a cardiac electrophysiology catheter with multiple electrodes advancing through a blood vessel toward the heart.

Cardiovascular

Advanced vascular therapies and cardiovascular diagnostics—catheter-based design through high-volume manufacturing.

Learn More

Medical device using a microscopic camera and LEDs for illumination

Scopes & Imaging

Camera-based devices and single-use scopes—full development and manufacturing pathway for imaging systems.

Learn More

How We Engage

Meet the program where it is.

We support programs from early concept through manufacturing transfer. Wherever the engagement begins, we bring design and manufacturing perspectives together early, helping identify risks before they become barriers to scale.

An design and development engineering team working on a new medical device project.

Design & Development (D&D)

Whether a program starts at concept or arrives mid-development, ATL Medical brings design and manufacturing perspectives together early, reviewing tolerances, materials, and assembly sequences so DFM strengthens the program wherever it enters.

An engineer working on a new medical device project prototype.

New Product Introduction (NPI)

ATL Medical's disciplined NPI process bridges development and production—aligning quality systems, regulatory documentation, and manufacturing readiness. 90+ technical files supported.

Medical device automation line on a manufacturing floor.

Manufacturing & Scale

Vertically integrated global manufacturing with engineering continuity from D&D through commercial scale—designed to carry context from development through to production.

Core Capabilities

Engineering depth where it matters.

Six engineering capabilities, organized around the toughest challenges in device development—not a list of processes. Together, they give OEM teams a difficult-to-replicate combination of miniaturization expertise and vertically integrated engineering and manufacturing.

ATL Medical employee manufacturing a circuit board for medical device capital equipment.

Energy & Electronics Systems

Energy delivery, electronics, and the interfaces between them, for surgical and diagnostic devices — built on experience across electrosurgical and EP programs.

Learn More

Close-up of a braided catheter shaft showing the wire braid pattern

Complex Catheter & Delivery Platforms

Complex catheter design and manufacturing — braided shafts, steerable tips, multi-lumen construction, and catheter-based delivery systems requiring tight dimensional control.

Learn More

Ultra High-Density Interconnect for Electrophysiology Devices

Cable, Interconnect & Signal Integrity

Custom cable assemblies, medical-grade connectors, and signal integrity engineering for devices where fidelity and reliability are non-negotiable.

Learn More

A rendering of an ATL Medical imaging scope's distal end with a Chip-On-Tip camera, two LEDs for illumination, and an open channel for additional instruments.

Imaging & Camera Systems

Camera-based device engineering: chip-on-tip and distal assembly, PCBA and interconnect, and illumination, integrated through the complete device.

Learn More

ATL Medical technicians assembling electronic components at a technical workbench.

Complete Device & Subassembly

Electronic, optical, and mechanical subsystems integrated into validated, production-ready devices, with injection-molded handles and connectors, as well as in-house fabrication of the cable, PCBA, and catheter shaft.

Learn More

Industrial robotic arm inside an enclosed automated manufacturing cell at ATL Medical.

Automation & Scalable Manufacturing

Production equipment and processes, from manual assembly designed with an automation path to fully automated lines.

Learn More

Capabilities in action

Real challenges, solved across all four markets.

One example from each market of our capabilities at work.

ATL Medical's Ultra-high-density connector for medical device applications.

Increasing channel density without increasing the connector footprint.

Electrophysiology

A next-generation EP mapping platform needed a high contact count in a constrained connector package. ATL Medical developed the cable-and-connector architecture around precision termination, reliable mating, and backward compatibility.

See Cable, Interconnect & Signal Integrity

Medical illustration of a complete endoscopy imaging system featuring a flexible chip-on-tip camera, LED illumination, control handle, electronic processing unit, and medical display.

Turning miniature imaging into a scalable device platform.

Scopes & Camera-Based Imaging

ATL Medical helped develop a next-generation hysteroscopy system around a miniature chip-on-tip camera architecture, coordinating product development and manufacturing to prepare it for commercial production.

See Imaging & Camera Systems

ATL Medical employee assembling medical device capital equipment.

Developing an integrated electrosurgical platform.

Electrosurgical

ATL Medical supported the electronics and system integration of a surgical platform combining energy delivery, mechanical tissue resection, and wired and wireless controls through verification and compliance testing.

See Energy & Electronics Systems

Steerable catheter with a rounded tip, laser-cut stainless steel articulation section, and blue braided shaft.

Catheter shafts, designed and built in-house.

Cardiovascular

ATL Medical designs and manufactures the catheter shaft in-house, along with the connector, cable, PCBA, and molded components, so shaft performance and manufacturability are engineered by one team.

See Complex Catheter & Delivery Systems

ATL Medical technologies

Technologies we own, ready to build on.

Alongside its customer programs, ATL Medical develops its own technologies: starting points that OEM teams can configure and build a device around.

A complete endoscopic imaging system developed by ATL Medical.

PREVOYANCE® medical camera system

A plug-and-play camera assembly designed exclusively for medical applications and a configurable starting point for a next-generation camera-based device.

Explore PREVOYANCE®

Ultra High-Density Interconnect Solution (front facing)

Ultra High-Density (UHD) connector

A patented circular connector with up to 218 contacts, designed around signal integrity for high-channel-count devices.

Explore the UHD connector

One company. A global footprint.

ATL Technology is a worldwide medical device manufacturing company with six locations in the USA (Springville, Utah and Maple Grove, Minnesota), Costa Rica, the UK, China, and Taiwan.

Global capability

Six sites. Five countries. One global network behind your program.

ATL Medical operates six sites across five countries—giving OEM programs access to development engineering and high-volume manufacturing capacity across North America, Europe, Central America, and Asia, from first conversation through commercial scale.

Springville, Utah, USA · Maple Grove, Minnesota, USA · Cardiff, Wales, UK · San Rafael de Alajuela, Costa Rica · Dongguan, China · New Taipei City, Taiwan

Talk to an Engineer

Our Approach

The way we work is part of what we offer.

Engineering methodology, quality systems, and manufacturing discipline aren't background infrastructure—they're what make every program work.

Engineering & Innovation

How ATL Medical engineers approach device development—from first principles, not from templates. What it means to work alongside a team that's solved these problems before.

Learn More

An ATL Medical cleanroom facility with a working automation line and an engineer assembling a medical device.

Manufacturing & Operations

How production is organized across six global sites—and how programs stay coordinated from development to commercial scale.

Learn More

An engineer testing a functional medical device prototype in a working tissue lab

Quality & Regulatory

The ISO 13485 quality system and regulatory infrastructure behind every program—with 90+ technical files supported across 510(k), MDD CE Mark, and EU MDR pathways.

Learn More